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HomeMy WebLinkAboutResolution - 2021-R0030 - Change Order 3 to Contract 15325 with Red River Construction, Co.Resolution No. 2021-R0030 Item No. 6.1.5 January 26, 2021 RESOLUTION BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF LUBBOCK: THAT the Mayor of the City of Lubbock is hereby authorized and directed to execute for and on behalf of the City of Lubbock, Change Order No. 01 to that certain Contract No. 15325 by and between the City of Lubbock and Red River Construction, for SEWRP - Plant 3 Improvements Project, per Bid # 20-15325-CM, and related documents. Said Change Order No. 01 is attached hereto and incorporated in this resolution as if fully set forth herein and shall be included in the minutes of the City Council. Passed by the City Council on A EST: ,q Rebecca aria, City Secretary January 26, 2021 APPROVED AS TO C NT: Jesica cEachern, Assistant City Manager APPROVED AS TO FORM: i Leisure, Assistant City Attorney .ChgOrd# 1 Contract- 15325 Red River 1.11.21 �-2v DANIEL M. POPE, MAYOR Office of Purchasing and Contract Management Change Order Contract No: 15325 Contractor: Red River Construction Change Order No: 1 Contract Title: SEWRP — Plant 3 Improvements Project Bid/RFP No: 20-15325-CM Project No: 92444.9242.30000 "Change Order" means a written order to a Contractor, executed by the Owner, in accordance with the Contract authorizing an addition to, deletion from, or adjustment or revision of the requirements of the Contract documents, or an adjustment to the compensation payable to the Contractor, or to the time for performance of the Contract and completion of the project, or a combination thereof, which does not alter the nature of project and is an integral part of the project objective. Adjustments to "Estimated Quantities" to a line time in a Unit Price Contract do not require a Change Order. All work that alters the nature of the construction or that is not an integral part of the project objective must be let out for public bid. Description of Change (alteration, deviation. addition. or delprinnl ra"cpd ho r—AW..... --a a..a__ ____._.._. __ __. _______ . .. - -,,- .............--..�.......... w ... -% cvuou ucuuu glut cuvcfcu oy Inc specifications and drawings of the project attached additional pages is necessary: Per attached backup material, this Change Order # 1 includes the following items: Item 1) Setup of emergency bypass pumping and bypass pumping for two months at a cost of $233,487.81 and 49 additional days. Item 2) Reduction in the size of the Engineer's on -site trailer and reduction in office equipment requirements at a credit of $2,616.66. Item 3) Emergency replacement of 50 year old 39" and 30" Prestressed Concrete Cylinder Pressure (PCCP) pipe with 36" PS75 and 30" PVC C-900 pipe at a cost of $160,864.99 and 42 additional days of construction time. Where the Change Order is negotiated, the Change Order must be fully documented and itemized as to costs, including material quantities, material costs, taxes, insurance, employee benefits, other related costs, profit and overhead. Where certain unit prices are contained in the initial Contract, no deviations are allowed in computing negotiated change order costs. ITEMIZED COSTS MUST BE FULLY DOCUMENTED AND ATTACHED TO THIS FORM. It is mutually agreed that the above dollar amount and the time extension, as applicable, as set forth in this Change Order constitutes full compensation to the Contractor for all costs, expenses and damages to the Contractor, whether direct, consequential or otherwise, in anyway incident to, or arising out of, or resulting directly or indirectly; from the work performed or modified by the Contractor under this Change Order. 12/22/20V-4-- ��, (1) Contractor Date12/22/20 ( Project Architect/Engineer Date PUR-45 (Rev 08/2018) Engineers... Working Wonders With Water December 21, 2020 Mr. Zoltan Fekete, P.E. Senior Engineer City of Lubbock, Texas 1314 Avenue K Lubbock, TX 79401 Subject: SEWRP Plant 3 Improvements Project Change Order #1 Dear Mr. Fekete: Attached with this letter is documentation for Change Order #1. Time Item Description Cost Impact Impact Status 1 Setup of emergency bypass pumping, and +$233,487.81 49 days Recommended by emergency bypass pumping for two months Carollo Reduction in the size of the Engineer's on -site 2 trailer, and reduction in office equipment -$2,616.66 No Time Recommended by requirements Carollo 3 Emergency replacement of 50-yr old 39" and 30" Recommended b y PCCP pipe with 36" and 30" C900 PVC pipe P P P�P +$160,864.99 42 days Carollo Total Contract Impacts from CO #1 PCOs: +$391,736.14 +91 days Items recommended for inclusion with Change Order #1 are described in more detail as follows: Item 1 In late October, 2020 Red River Construction Company, Inc. (RRC) was excavating between Plant 3 Secondary Clarifiers 1 and 2 to locate the 39-inch aeration basin influent line that runs between the clarifiers, and ultimately to locate the 18-inch return activated sludge (RAS) lines that the project requires tie-in of, which are located at an elevation deeper than the aeration basin influent line. The RRC excavator had not yet exposed the 39-inch pipe when water began to well up from the pipe and fill the excavation. RRC immediately formed a berm around the hole to contain the water, and began putting available pumps in place to dewater the hole, and pump to the adjacent RAS splitter box. RRC enlisted a subcontractor to set up larger pumps and piping required to bypass pump the flow from the primary clarifiers upstream of the aeration basins, to the aeration basins. It was more than two weeks before RRC was able to stop flow from the primary clarifiers, stop backflow from the aeration basins, and pump the excavation dry to see the condition of the pipe. Photos are included that show the condition of the pipe, which had seven large holes in the pipe crown within the length of the excavation alone. The bypass pumping required attendance around the clock by RRC personnel. 8900B.30120.12-21 Fekete.docx M 1 Capital of Texas Highway North. Suite 2200, Austin, Texas 78759 P. 512,453.6383 F. 512.453.010s1 carollo.corn Mr. Zoltan Fekete, P.E. Senior Engineer City of Lubbock, Texas December 21, 2020 Page 2 RRC is requesting $233,487.81 and an additional 49 days of contract time for additional work required to install the bypass pumping, attend the pumping activities, and for the cost of the pumps, piping, and diesel fuel. The Engineer and RPR have reviewed the request, and have found the cost and effort to be in line with what would be expected. The following documents are attached to support Item 1: 1. Potential Change Order (PCO) #1 dated November 11, 2020 from Dean Porter of RRC with the proposal and cost backup for the unforeseen work. 2. PCO #1 Response from Jason Anderson of Carollo Engineers with the Engineer's response to the proposal. Item 2 Through Specification Section 01500 —Temporary Facilities and Controls, the Plant 3 Improvement Project included a requirement for RRC to provide an on -site trailer for use by the Engineer, with office furniture, and office equipment. It was decided after construction began that a smaller trailer than specified would be sufficient, and that there would be no need for the printer/copier, but that a single Dell Tablet Computer would be desired. Based upon this information, RRC determined the savings resulting from the smaller trailer, and substitution of the printer/copier with a tablet computer, proposing a credit back to the City of $2,616.66. The Engineer and RPR have reviewed the proposal, and have found the credit to be in line with what would be expected. The following documents are attached to support Item 2: 1. PCO #2 dated December 4, 2020 as submitted by Carollo Engineers. 2. PCO #2 Response from Dean Porter of RRC with the proposal for the credit back to the City. 3. PCO #2 Proposal Approval from Jason Anderson of Carollo Engineers. Item 3 The Plant 3 Improvements Project did not intend any change to the influent piping to the aeration basins, or any of the piping from the primary clarifiers. Based upon the conditions found that required bypass pumping as presented in PCO #1, it was determined that the 39-inch C301 wire -wrapped pre -stressed concrete cylinder pipe (PCCP) pipe would need to be replaced to allow the Project to continue. 39-inch PCCP is no longer manufactured by companies that produce PCCP pipe. As such, it was recommended by the Engineer that the 39-inch PCCP pipe be replaced with the readily -available 36-inch C900 PVC pipe. The City of Lubbock even had enough 36-inch C900 PVC pipe in inventory that RRC would only need to purchase the ductile iron fittings required for bends, and replacement of the wye where the 30-inch PCCP pipes from the two primary clarifiers join. 8900B.30 1 20.12-21 Fekete.docx carollo.com Mr. Zoltan Fekete, P.E. Senior Engineer City of Lubbock, Texas December 21, 2020 Page 3 Given the condition of the 39-inch PCCP pipe, and given that the 30-inch PCCP pipe from each primary clarifier was also 50 years old, the Engineer and Contractor both recommended replacing the pipe all the way back to each primary clarifier. This pipe replacement would ultimately reduce the cost and time required, as a fitting allowing transition from C900 PVC to PCCP would be very expensive and have a very long lead time. Therefore, RRC also purchased the fittings and C900 PVC pipe required to completely replace the old PCCP pipe between the primary clarifiers and the aeration basins. The cost of purchase and installation of the new C900 PVC piping and fittings totals $370,264.99. However, there is $209,400 of 24-inch ductile iron RAS piping in the RRC Schedule of Values that will no longer be required once the new 36-inch C900 PVC pipe is in place. With the credit for the 24-inch RAS piping, RRC is requesting $160,864.99 and an additional 42 days of contract time for the cost and effort required to replace the PCCP pipe with C900 PVC pipe. The Engineer and RPR have reviewed the proposal, and have found the cost and effort to be in line with what would be expected. The following documents are attached to support Item 3: 1. PCO #3 dated December 8, 2014 as submitted by Dean Porter of RRC with the proposal and cost backup for the unforeseen work. 2. PCO #3 Response from Jason Anderson of Carollo Engineers with the Engineer's response to the proposal. 89008.30 1 20.12-21 Fekete.docx carollo.com Mr. Zoltan Fekete, P.E. Senior Engineer City of Lubbock, Texas December 21, 2020 Page 4 The change in contract price associated with items 1 through 3 is summarized below: • Original contract price : $7,257,052 • Net increase in price of this change order: +$391,736.14 • Contract price with all approved change orders: $7,648,788.14 • Original contract time: 600 Days to Final Completion • Net increase of time with this change order: +91 days • Contract time with all approved change orders: 691 days to Final Completion After you have had a chance to review this information, we are available to discuss any questions or comments, at your convenience. Please contact, Jason Anderson, or myself with any questions. Thank you for the opportunity to provide construction phase services for the City of Lubbock. We look forward to continuing to work with you and City staff on this project through its successful completion. Sincerely, CAROLLO ENGINEERS, IN . Hani E. Michel, P.E. Project Manager J EA: jea cc: Josh Kristinek, P.E. Mary Gonzales Mark Aaron Carpenter Jason Anderson, P.E. 8900B.30 1 20.12-21 Fekete.docx carollo.com PCO # 1 SEWRP Plant 3 Improvements Capital Improvements Program Printed 12/18/2020, Page 1 of 2 Bypass pumping due to Submitted: 11/18/202( deterioration in the Primary Clarifier Submitted To: Carollo En Effluent Lines Status: Closed Type: Request for Proposal Priority: Critical Contract: 15325 Contractor: Red River Construction Co, ISO Currency Code: USD Created By: Created: Change Date: Schedule ID: Not to Exceed $: Set: Approved Thru Last: Amount Added: New Approved Amount: Current Contract Duration: Days Added: New Contract Duration: Red River Construction Co., Dean Porter 11 /18/2020 10/21 /2020 250,000.00 Mechanical 0.00 233,487.81 233,487.81 600 49 649 Proposed Design Change Summary: Locate leaks and set up bypass pumping for Primary Clarifier Effluent to the Aeration Basins to keep train online up to 3.5 MGD. Continue bypass pumping until leaks are repaired and line is put back in service. References Drawing 00G06 PROPOSED PROCESS 39" PRI EFF line is shown Published SCHEMATIC - RAS / WAS/ between the Secondary SCUM Clarifiers eadoc DESCRIPTION OF PROPOSED MODIFICATION PROJECT. Southeast Water Reclamation Plant -Plant 3 Improvements PROJECT NUMBER OWNER: City of Lubbock RFP 20-15325-CM CONTRACTOR: RED RIVER CONSTRUCTION CO. 348 ENGINEER: Carollo Engineers 8900B.10 REFERENCE: Bypass pumping due to the Primary Clarifier Effluent Date: Nov. 18, 2020 line deterioration from gases - Drawing 001306 The Contractor proposes to make the following additions, modifications, or deletions to the Work described in the Contract Documents: Initial Bypass Pumping & Setup thru 111712020 During our process of field verifying the piping for the project, the 39" primary clarifier effluent line blew out while we were digging up the 18" RAS line at the secondary clarifier #2. We immediately began a program of pumping out the area to try to find out the problem. Unfortunately, the plant had no where to relocate the flow and we set up a bypass system to help. The initial findings were that the 39' line had deteriorated in the top section of the pipe and a serries of holes were found. Bypass pumping was not part of this contract nor was any work on the 39" line. Therefore, we feel this is a change in conditions for the project and the costs thru November 7th were as follows: 1 It Temporary piping @Aeration 4,355.10 $4,355.10 1 It 6" Bypass Pump 1,950.42 $1,950.42 2 ea 12" Bypass Pumps 7,941.88 $15,883.76 1 it 12" HDPE Bypass Pipe & System Setup $14,613.76 1 ea Trench Box $2,710.58 1lot Fuel $2,438.58 1 lot Small Tools and Miscellaneous $1,159.25 11ot Pickup $755.90 1 lot Temporary Housing $850.00 374 hrs Labor 25.00 $9,350.00 187 hrs Equipment Operator 30.00 $5,610.00 188 hrs Supervision 43.75 $8,226.00 47% Labor Burden $10,896.95 Subtotal: $78,799.30 Contractor's Fee $11,819.90 Bonds and Insurance $1,359.29 Total: $91,978.49 We also request a 3 week time extension to the Contract due to the additional work. Additional Bypass Pumping starting 11/812020 In addition to the above, the bypass pumping will remain in service with a flow up to 3 MGD until the 39" goes back in service. This will require full time servicing as follows (per month): $15,883.76 $3,960.48 1 lot Small Tools and Miceilaneous $1,141.00 1lot Pickup $755.90 1 lot Misc. tools and handling equipment $4,480.00 1 lot Temporary Housing $850.00 448 hrs Labor 25.00 $11,200.00 224 hrs Equipment Operator 30.00 $6,720.00 112 hrs Supervision 43.75 $4,900.00 47% Labor Burden $10,725.40 Subtotal: $60,616.64 Contractor's Fee $9,092A8 Bonds and Insurance $1,046.64 2 ea 12" Bypass Pumps 11ot Fuel 7,941.88 Total: $70,754.66 $19,233.69 $4,670.76 We also request a 4 week time extension per 28 day month to the Contract due to the additional work. By: Prepared by Red River Construction Co. per month per week per day Porter, President 2 ea 12" Bypass Pumps 11ot Fuel 7,941.88 Total: $70,754.66 $19,233.69 $4,670.76 We also request a 4 week time extension per 28 day month to the Contract due to the additional work. By: Prepared by Red River Construction Co. per month per week per day Porter, President PCO # 2 SEWRP Plant 3 Improvements Capital Improvements Program Printed 12/18/2020, Page 1 of 2 Substitution of the Engineer's Field Office Trailer and Office Equipment Type: Request for Proposal Contract: 15325 Contractor: Red River Construction ISO Currency Code: USD Created By: Created: Change Date: Schedule ID: Not to Exceed $: Set: Approved Thru Last: Amount Added: New Approved Amount: Current Contract Duration: Days Added: New Contract Duration: Submitted : 12/04/2020 Submitted To: Dean Porter,Red River Construction Co. Revision Date: Status: Closed Priority: Normal Carollo Engineers, Jason Anderson 12/02/2020 12/04/2020 MIX 233,487.81 -2,616.66 230,871.15 649 0 649 Proposed Design Change Summary: Specification Section 01500 - Temporary Facilities and Controls, Part 1, 1.12 Contractor Field Offices and Sheds, C. Engineers field office specifies the requirements for a 10 ft by 46 ft trailer for use by the Engineer in the field, including janitorial services, office furniture, refrigerator, etc. In this same section, 1.13 Field Office Data Service and Equipment specifies Internet service requirements, and provision of a printer/scanner. In lieu of the larger trailer, it is acceptable to the Engineer to provide a much smaller trailer as readily available. In lieu of the printer, the Engineer requests a single Dell Tablet Computer be provided. This computer will remain the property of the Engineer/City of Lubbock. The specifications for this tablet are attached. The Engineer requests a proposal for the Dell Tablet Computer, and a credit, as appropriate, for the reduced requirements specified in Section 01500 1.12 and 1.13. eadoc DESCRIPTION OF PROPOSED ORDER #2 PROJECT: Southeast Water Reclamation Plant - Plant 3 Improvements OWNER: City of Lubbock CONTRACTOR: RED RIVER CONSTRUCTION CO. ENGINEER: Carollo Engineers REFERENCE: PCO#2 Provide Dell Tablet Computer in lieu of Copier and smaller office. PROJECT NUMBER RFP 2045325-CM 348 8900B.10 Date: Dec. 8, 2020 The Contractor proposes to make the following additions, modifications, or deletions to the Work described in the Contract Documents: The cost will be as follows: 1 ea Delete Copier (2,124.75) ($2,124.75) 1 ea Delete Copier Supplies (1,098.46) ($1,098.46) 1 ea Dell Latitude 7200 PC 2 in 1 Tablet 1,545.22 $1,545.22 1 ea Downsize Office Trailer (900,00) ($900.00) 0 hrs Labor 25.00 $0.00 0 hrs Equipment Operator 30.00 $0.00 0 hrs Welder 35.00 $0.00 0 hrs Supervision 43.75 $0.00 47% Labor Burden $0.00 Subtotal: ($2,577.99) Bonds and Insurance ($38.67) By: Prepared by Red River Construction Co. Dean Porter, President Total: ($2,616.66) PCO # 3 SEWRP Plant 3 Improvements Capital Improvements Program Printed 12/18/2020, Page 1 of 1 Emergency 39" pipeline replacement from Primary Clarifiers to Aeration Basins Type: Request for Proposal Contract: 15325 Contractor: Red River Construction Co ISO Currency Code: USD Created By: Created: Change Date: Schedule ID: Not to Exceed $: Set: Approved Thru Last: Amount Added: New Approved Amount: Current Contract Duration: Days Added: New Contract Duration: Submitted: Submitted To: Status: Priority: Due Date: Red River Construction Co., Dean Porter 12/08/2020 370,000.00 Civil 230,871.15 160,864.99 391,736.14 649 42 691 12/08/2020 Carollo Engine Closed Critical 12/15/2020 Proposed Design Change Summary: 39" concrete pressure pipe deteriorated over 50 years of service and blew out in numerous locations. Replace it with 36" PVC pipe. Replace 30" Primary Clarifier feeders to the 39" with 30" PVC pipe. Modify the new RAS pump discharges to dump into the 36" line directly. Remove 39" pipe where possible and fill line under the existing transformers. Provide staircase over new tie-in in Aeration Basin Gallery. Files Pipeline CO.pdf 113.31 KB eadoc DESCRIPTION OF PROPOSED MODIFICATION PROJECT: Southeast Water Reclamation Plant - Plant 3 Improvements PROJECT NUMBER OWNER: City of Lubbock RFP20-16325-CM CONTRACTOR: RED RIVER CONSTRUCTION CO. 348 ENGINEER: Carollo Engineers 8900B.10 REFERENCE: Replacing the 39" Primary Effluent line due to Date: Dec. 8.2020 deterioration from gases - Drawing 00G05 The Contractor proposes to make the following additions, modifications, or deletions to the Work described in the Contract Documents: 39" & 30" Pipe Replacement Replace 39" Primary Effluent In the Aeration Basin Gallery thru the 39" wye and to the Primary Clarifiers via 30" PVC. This is based on relocating tee in the gallery and rotating it toward the north wall including reusing the existing piping. A new pipe from the tee thru the north wall will be installed in a cored hole thru the wall. Wall sealed with Linkseals. An aluminum stairs over the pipe will be installed. The 39" pipe will be replaced with 36" PVC pipe from the City. New fittings with MJ restraints will be Installed by Red River. Pipe will reduce after the Wye down to 30" PVC. Pipe will have a gradual slope from the Gallery pipe to the wye. Final elevation changes to Clarifier outlets will be adjusted by 45 bends. Existing 39" & 24" piping under transformer pads will be filled with flowable fill. The 24" will be capped/plugged with concrete. Most of the rest of the 39" & 30" pipe will be demoed during replacement. The 24" RAS line that was to be demoed and filled has been deleted. The 12" RAS Pump Discharge lines will connect directly to the new 36" pipeline. The cost will be as follows: 160 If 30" PVC pipe 131.00 $20,960.00 5 ea 30" MJ 45 Bends 2,349.60 $11,748.00 1 ea 36" MJ Wye 15,288.00 $15,288.00 1 ea 36" MJ x PE DI pipe LL=12' 8,221.20 $8,221.20 2 ea 36"40" MJ Reducers 2,586.00 $5,172.00 6 ea 36" MJ Restraining Glands 1,750.00 $10,500.00 12 ea 30" MJ Restraining Glands 806.00 $9,672.00 1 ea 36" Flange Coupling Adapter 4,734.00 $4,734.00 2 ea 30" Steel Flanges w/P401 repair kits 943.00 $1,886.00 2 ea 36x12 Tapping Saddles 2,855.46 $5,710.92 1 ea 36" Flange Bolt & Gaskets Sets 987.00 $987.00 4 ea 30" Flange Bolt & Gaskets Sets 806.00 $3,224.00 1 lot Miscellaneous pipe supplies $6,425.16 300 cy Embedment 45.00 $13,500.00 1 lot Flowable fill & Blocking $4,760.00 1 lot 42" Core thru wall $8,200.00 1 lot Linkseals $1,260.00 2 ea Epoxy Grout Seal Walls QPrimary 460.00 $920.00 1 lot Alum Crossover Staircase $17,676.00 1 lot Trucking and Haul -off $3,660.00 2 mo Excavator 6,100.00 $12,200.00 2 mo Backhoe 2,250.00 $4,500.00 2 mo Loader 3,000.00 $6,000.00 2 mo Trench Compactor 3,300.00 $6,600.00 2 mo Trench Boxes 2,400.00 $4,800.00 2 mo Air compressor & Hammer 650.00 $1,300.00 1 lot Tampers $1,200.00 1 lot Pickups $3,023.60 1 lot Starage Van $200.00 1 lot Equipment Maintenance $4,620.00 1 lot Fuel, 011, Grease $7,700.00 1 lot Small Tools and Micellaneous Rentals $4,822.50 1 lot Temporary Housing $11,220.00 1348 his; Labor 25.00 $33,700.00 642 hrs Equipment Operator 30.00 $19,260.00 24 hrs Welder 35.00 $840.00 240 hrs Supervision 43.75 $10,500.00 47% Labor Burden $30,221.00 Subtotal: $317,211.38 Contractor's Fee $47,581.71 Bonds and Insurance $5,471.90 Total: $370,264.99 Item 1.009 Delete 24" RAS line thru Bypass Tee w/temp. plug ($48,100.00) Item 1.010 Delete Rotate 24" RAS 90 bend ($7,000.00) Item 1.012 Delete Abandon 24" RAS with grout ($14,300.00) Item 1.015 Delete 24" RAS line ($140,000.00) GRAND TOTAL: $160,864.99 We also request a six week time extension to the Contract due to the additional work. Pricing does not include revegetation or other landscaping. Prepared by Red River Construction Co. By: Dean Porter, President